Semi-Automatic Paste Filling & Sealing Machine Model PSM-100A

Aprrox.Price: ₹ 5,99,000/- (USD 7500$)

Semi-Automatic Paste Filling & Sealing Machine Model PSM-100A is designed to fill and seal lami-tubes as well as plastic tubes and is suitable especially for pharmaceutical, cosmetic and foodstuff industries. The machine is designed and manufactured to suit FDA and cGMP requirements. The machine is perfect for handling products with different viscosities like cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system with contact parts made of 316 Q steel including the hopper. The tubes are loaded manually in their slots. Optional Orientation (Eye Mark Sensing) with Panasonic sensor and Stepper motor drive available. The filling mechanism is mechanically driven with a positive suction pump assembly. Syringe can be provided as per the fill volume of different variants. No tube - no filling process sensors connected to a pneumatic cylinder which enables filling only when the tube is sensed at the filling area. All pneumatic cut off device ensures clean cut off and ensures weight accuracy at all times. The heating of the Lami or the plastic tubes is done by AIR HEATERS for tubes with outer water jacket cover for safety which has a capability of attaining max temperature up to 600 deg during constant air flow is on. At the heating section the tube is lifted inside the heater part by which only the area to be sealed is heated without affecting the filled material. The sealing of the Lami and the plastic tube is done in a single station with pneumatic operated jaws which has provision of holding batch coding (embossing) digits in its pockets. After the sealing the trimming if also done by pneumatic blades to give the tube a smooth finish. Suitable for cream, Mango pulp, Paint, Paste, Chywanprash, Gulkand, Kiwam, Adhesive, Grease, etc.
OPTIONAL Jacketed Hopper and Stirrer for Wax and paraffin-based material, this is after deducting the difference cost of the Plain hopper.
OPTIONAL Eye Mark Orientation station for tube rectification using Panasonic color mark sensor stepper motor and control drive
OPTIONAL Extra Change part for any one size of tube. This includes Filling Nozzle, 12 Cups of Aluminium for holding tubes and Brass piece for hot air blowing.
 

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SPECIFICATIONS:

Filling syringe

5 gm to 120 gm. One syringe supplied with the machine

Hot air Gun

Company made 2 kW heater coil type

Air Pressure gauge

Baumer make 2 KG Standard flange

Sealing head

Single cylinder heavy duty pneumatic sealer with batch coding arrangement

Cutting

Pneumatic model with Vacuum hardened Blades for precision trimming of rough edges

Indexing mechanism

Geneva Indexer with 12 station indexing

Hopper capacity

20 Lt. (Jacketed hopper optional)

Speed

VARIABLE from 25 to 32 tubes per minute can change by POT PROVIDED ON PANEL

Production

1500 to 1800 per hour depending on tube quality and filling capacity

Contact parts MOC

SS 316 Q steel

Outer covering and cladding

1 mm sheet SS 304 Q steel

Batch numbering Or coding

0-9 supplied with machine extra can be made available on request

Jacketed Hopper and stirrer

Hopper 20 Lt. with water heating type jacket, 1.5 kw heater with digital temperature controller and L type Thermostat sensor for temperature reading

Dimensions / Weight

800 x 950 x 1700 mm / 380 kgs